Vertical Sand Mill

Name: Vertical Sand Mill
Brand: S P ENGINEERING CO
Price: 170000 INR
Availability: InStock

170000 INR/Unit

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Product Details:

Production Capacity 50-500 L/h
Machine Type Industrial Wet Grinding Mill
Motor Power 7.5 kW
Noise Level Low (<85 dB)
Frame Type Steel Fabricated Frame
Operating Temperature Up to 60C
Frequency 50 Hz
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Vertical Sand Mill Price And Quantity

Minimum Order Quantity 1 Unit
Price 170000 INR/Unit

Vertical Sand Mill Product Specifications

Voltage 380 V
Cooling System External & Internal Cooling Jackets
Features Energy efficient, easy operation, robust construction, high throughput, smooth performance
Surface Treatment Painted & Powder Coated
Lubricating System Central Grease Lubrication
Weight (kg) 550 kg
Control System PLC Control Panel
Operating Type Automatic
Pressure 0.3 - 0.6 MPa
Accuracy High precision grinding
Connectivity Options Panel mounted on machine
Color Blue & White
Power Source Electric
Power Rating 7.5 kW
Drive Direct Drive
Product Type Vertical Sand Mill
Technology Wet Grinding Technology
Usage & Applications Fine grinding and dispersion of paints, inks, coatings, pigments, dyes, and agrochemicals
Dimension (L*W*H) 1200 x 600 x 1700 mm (Approx.)
Operating Temperature Up to 60C
Frequency 50 Hz
Model No VSM-100
Motor Power 7.5 kW
Noise Level Low (<85 dB)
Frame Type Steel Fabricated Frame
Power 4 kW - 15 kW
Production Capacity 50-500 L/h
Machine Type Industrial Wet Grinding Mill

Shell Material Mild Steel / Stainless Steel (Optional)
Maximum Particle Size after Milling <10 Microns
Feeding Method Pump Driven
Safety Features Overload Protection, Interlock Switch
Service Support On-Site and Online
Rotor Type Multi-Layer/Nano Rotor
Replacement Parts Available
Installation Type Floor Mounted
Working Speed 960 - 1800 RPM
Inlet/Outlet Connection Flanged/Pipe Fittings
Discharge Mode Bottom Discharge
Grinding Media Material Zirconia / Glass / Steel
Paint Type Compatibility Water-based & Solvent-based
Minimum Batch Size 5 Liters
Warranty Support 1 Year Standard, Extended Optional

Vertical Sand Mill Trade Information

Payment Terms Cash Advance (CA), Cash in Advance (CID)
Supply Ability 5 Unit Per Month
Delivery Time 15 Days
Main Export Market(s) Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
Main Domestic Market , All India, South India, Central India, West India, North India, East India, Gujarat, Karnataka, Kerala, Lakshadweep, Mizoram, Meghalaya, Manipur, Andhra Pradesh, Bihar, Chandigarh, Daman and Diu, Goa, Jharkhand, Odisha, Punjab, Assam, Delhi, Dadra and Nagar Haveli, Andaman and Nicobar Islands, Arunachal Pradesh, Chhattisgarh, Haryana, Himachal Pradesh, Jammu and Kashmir, Madhya Pradesh, Maharashtra, Nagaland, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Pondicherry, Uttar Pradesh, Uttarakhand, West Bengal

Product Description

A Vertical Sand Mill is a type of grinding machine used for the dispersion and fine grinding of materials in industries such as paints, coatings, inks, and pigments. It is designed with a vertically oriented grinding chamber where the grinding media, typically beads, are agitated by a rotating shaft to break down and disperse particles. The vertical orientation allows for a more efficient grinding process as gravity aids in the movement of the materials, leading to a consistent and uniform particle size distribution.

Vertical sand mills are preferred in applications where fine and controlled particle size is crucial. They offer several advantages, such as ease of operation, better cooling due to the vertical design, and minimal contamination risk since the grinding chamber is sealed. The mills are capable of handling both low and high-viscosity products, making them versatile for various industrial applications.

FAQs for Vertical Sand Mill

1. What are the primary applications of a Vertical Sand Mill?

Vertical Sand Mills are primarily used in the production of paints, coatings, inks, pigments, and other materials that require fine and uniform particle size distribution.

2. How does a Vertical Sand Mill differ from a Horizontal Sand Mill?

The main difference is the orientation of the grinding chamber. In a Vertical Sand Mill, the chamber is oriented vertically, which allows gravity to assist in the grinding process, often resulting in more efficient operation. In contrast, a Horizontal Sand Mill has a horizontal chamber that requires a different type of agitation and may offer different advantages depending on the application.

3. What are the benefits of using a Vertical Sand Mill?

Benefits include efficient particle size reduction, ease of operation, better cooling due to vertical design, reduced contamination risk, and the ability to handle both low and high-viscosity products.

4. What types of materials can be processed in a Vertical Sand Mill?

A Vertical Sand Mill can process a variety of materials, including paints, coatings, inks, pigments, and other materials that require fine grinding and dispersion.

5. How does the cooling system in a Vertical Sand Mill work?

The cooling system in a Vertical Sand Mill typically involves circulating coolant through the mill's jacket, which surrounds the grinding chamber. This helps to dissipate the heat generated during the grinding process, maintaining a stable temperature and protecting heat-sensitive materials.

6. What is the typical particle size range achievable with a Vertical Sand Mill?

The particle size range achievable with a Vertical Sand Mill typically ranges from a few microns to sub-micron levels, depending on the material and process parameters.

7. How do you maintain a Vertical Sand Mill?

Maintenance of a Vertical Sand Mill includes regular cleaning of the grinding chamber, checking and replacing worn grinding media, ensuring the cooling system functions properly, and inspecting mechanical seals and other components for wear.

8. Can a Vertical Sand Mill be used for both batch and continuous processes?

Yes, a Vertical Sand Mill can be used for both batch and continuous processes, depending on the specific design and configuration of the mill.

9. What factors affect the efficiency of a Vertical Sand Mill?

Factors affecting the efficiency include the size and type of grinding media, the speed of the rotating shaft, the viscosity of the material, the temperature control during the process, and the design of the mill.

10. Is it possible to customize a Vertical Sand Mill for specific applications?

Yes, many manufacturers offer customization options for Vertical Sand Mills, including choices of materials for the grinding chamber, different sizes of grinding media, and other features to meet specific processing needs

Superior Wet Grinding Technology

The VSM-100 Vertical Sand Mill utilizes state-of-the-art wet grinding technology to achieve high precision particle size reduction below 10 microns. Its robust multi-layer or nano rotor system ensures consistent dispersion and smooth operation, making it suitable for various industrial applications.

Flexible and Energy-Efficient Design

This sand mill offers exceptional flexibility in grinding media choices-including zirconia, glass, or steel-and operates with high energy efficiency. The machine's automated PLC control, central lubricating system, and dual cooling jackets contribute to durability, low noise, and reduced power consumption during continuous use.

Reliable Service and Support

With both on-site and online support available, users can rely on comprehensive assistance before, during, and after installation. The VSM-100 comes backed with a one-year standard warranty (with optional extension), ensuring minimal downtime and easy access to replacement parts for trouble-free operation.

FAQ's of Vertical Sand Mill:

Q: How does the Vertical Sand Mill achieve fine grinding and dispersion?

A: The VSM-100 utilizes a multi-layer or nano rotor operating at speeds between 960-1800 RPM, combined with advanced wet grinding technology, to reduce particle sizes to below 10 microns. This process, assisted by high-precision grinding media such as zirconia, glass, or steel, ensures effective dispersion and uniform results.

Q: What materials are compatible with the VSM-100 Vertical Sand Mill?

A: The sand mill is engineered for fine grinding and dispersion of paints, inks, coatings, pigments, dyes, and agrochemicals. It is compatible with both water-based and solvent-based paint types, thanks to its robust construction and customizable grinding media selection.

Q: When should I perform routine maintenance on the sand mill?

A: Routine maintenance is recommended after every batch or according to the manufacturer's service schedule-usually every few hundred hours-depending on your application and production volume. Regular checks of the lubrication system, cooling jackets, and wear parts are essential for optimal performance.

Q: Where can the sand mill be installed and how is it supported?

A: Designed for industrial applications, the VSM-100 is floor mounted and features a sturdy, steel-fabricated frame. Its compact dimensions (1200 x 600 x 1700 mm) and weight (550 kg) make it suitable for installation in production facilities, laboratories, or processing plants.

Q: What safety features are included in the VSM-100?

A: Safety is prioritized with overload protection, interlock switches, and a robust PLC control panel. These features ensure automatic shutdown in abnormal conditions, preventing equipment damage and enhancing operator safety.

Q: How does the external and internal cooling system benefit the operation?

A: The integrated dual-cooling jacket (external and internal) maintains consistent operating temperatures up to 60C, preventing overheating and ensuring continuous, reliable operation, especially during high-capacity production runs.

Q: What are the advantages of using this vertical sand mill in production?

A: The VSM-100 offers high throughput (50-500 L/h), energy efficiency, low noise operation (<85 dB), and smooth, easy operation. Extended warranty and global service support further enhance its value for manufacturers, exporters, and suppliers alike.

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